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Continuous 10000kg/H WPG Aseptic Spray Dry Machine

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Continuous 10000kg/H WPG Aseptic Spray Dry Machine

Brand Name : XIANDAO

Model Number : WPG

Certification : CE / UL / SGS / EAC / CR – TU

Place of Origin : CHINA

MOQ : 1 SET

Price : Negotiation

Payment Terms : L/C, T/T

Supply Ability : 20 SETS PER MONTH

Delivery Time : 8~18 WEEKS

Packaging Details : Wooden case

Name : WPG Series Aseptic Spray Dryer

Material : SUS316/SUS304/ CARBON STEEL ,ETC

Cleanness grade : 1 hundred grade

Capacity : 10-10000kg Per Hour

Water Evaporation : 5-5000kg Per Hour

Inet Temp(℃) : 180-220

Outlet Temp(℃) : 80-100

Atomizing mode : Rotary atomizer / Two-fluid nozzle atomizer

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WPG Series Aseptic Spray Dryer

Product Descriptions

The aseptic spray dryer unit is an important equipment prepared for injection powders, such as streptomycin sulfate, garamycin sulfate, kanamycin sulfate, aminobenzylpenicilin and some TCM injection.

In the aseptic spray drying system, all materials and air entering the system must be sterilized, and the product collection must also be carried out in a laminar flow room. Therefore, the material liquid that needs to be atomized must be filtered and sterilized before being sent to the spray The compressed air used for atomization also needs to be purified before use (the user takes care of the above two items); The air supply system must maintain a positive pressure operation, and the air is delivered by a blower, through pre-filtration→medium-efficiency-filtration→high-efficiency-filtration→heat-resistant high-efficiency filtration, to obtain clean and dry media. In this way, the filtered clean air is heated by the heater and then delivered to the atomizer system installed on the top of the spray drying tower, meeting the requirements of GMP pharmaceutical production.

The atomization system can use lubricating-free centrifugal atomization, or use sterile filtered compressed air to atomize through a two-fluid nozzle, so that the aseptic liquid and the clean and dry medium are fully mixed and contacted in the drying room. It will be dried into powdered products within time.

Product details

Material: SUS316/SUS304/ CARBON STEEL ,ETC Heating Source: Steam / Electrical / Natural Gas / Diesel / Etc.
Capacity: 10-10000kg Per Hour Water Evaporation: 5-5000kg Per Hour
Temp: 120-600'C Drying pattern: Continuous Drying
Document: FAT/ IQ / OQ / PQ Certificate: CE / UL /CU-TR
Control: HMI & BUTTON Atomizing mode: Rotary atomizer
High Light: Pharmaceutical, food dryer machine, spray drying plant

Technical parameters

Item/Parameters/Type WPG
12 16 20 25 30 35

Inet Temp(℃)

180-220
Outlet Temp(℃) 80-100
Atomizer method Rotary atomizer / Two-fluid nozzle atomizer
Heating resource Electrical heater steam+electricity steam+electricity steam+electricity steam+electricity steam+electricity
Power(kw) 21 36 60 72 108 135
Sterilization method Clean high temperature air dry heat sterilization
Cleanness grade 1 hundred grade
Diameter(mm) 1200 1600 2000 2500 3000 3500
Height(mm) 3000 5200 6000 7000 8000 9000
Material In-contact parts in 316L, and the rest non-contact parts is in SU304.

Continuous 10000kg/H WPG Aseptic Spray Dry Machine

Advantage of lubricant-free centrifugal atomization :

Lubricant-free centrifugal atomization can be used in the atomization system, and through the two-fluid nozzle atomizer, the atomization system adopts the compressed air of aseptic filtration to atomize the aseptic feed liquid completely. This kind of atomization

mode can prevent the foreign matters produced by metal abrasion during the mechanical atomization mode from dropping out. It can prevent the lubricant from leakage due to the possible loosened seal of centrifugal atomizer or prevent the finished powder from entering the bearing system.

Therefore, the aseptic feed liquid and the clean drying medium are fully mixed and contacted in the drying chamber, and are dried into powder products in a short time.

The dried product and air are sent to the cyclone separator for separation. The finished products are collected and packed on the clean bench in the aseptic room. The powder collection system must be put into the laminar flow packing room to ensure the products’ cleanliness of 1 hundred grade. The exhaust gas is emptied after being purified by a bag filter.

Product Features

The device adopts a two-fluid nozzle atomizer with simple structure, good airflow contact, uniform atomization, and can meet the requirements of aseptic spraying.

The spray tower is equipped with a sweeping device to facilitate cleaning of the powder attached to the tower wall.

The hot air purification selects the primary, intermediate and high-efficiency three-stage filtration system, so the air purification quality is high and meets the requirements of GMP pharmaceutical production.

Continuous 10000kg/H WPG Aseptic Spray Dry Machine

According to GMP and FDA regulations: the surface of the plant directly in contact with drugs or components should be smooth and flat, easy to clean without dead angles, and resistant to repeated cleaning by disinfectants, and no reaction or adsorption should occur. Therefore, materials that are in direct contact with drugs should use AISI316 stainless steel approved and recommended by the FDA (1Cr18Ni9Ti is restricted due to corrosion with CL-ions, 304 and carbon steel are used in unimportant occasions), and high temperature clean air above 200 ° C is used to carry out on-line dry heat sterilization, set quick-open cleaning ports at key points of the plant, use quick-open and detachable sanitary fittings for pipelines, and the special anti-return air high-efficiency filtration and check valves are set for the air-exhaust unit, as can ensure that the system’s cleanness reaches Class one hundred.

Notes:

Aseptic: free from contamination caused by harmful bacteria, viruses, or other microorganisms.

To give just one or two instances: the standards lay down that sterilisations must be carried out under aseptic and antiseptic conditions.

Sales performance of similar products

The powder collection system must be put into the laminar flow packing room to ensure the cleanliness of products to be the hundred grades. The aseptic spray dryer units manufactured in our company have obtained good results in Henan Lihua Pharmaceutical Factory, Hubei HOPE Pharmacy, Shandong Luye Pharmacy, Yantai Zhichu Pharmacy and Tianjin Hongri Pharmaceutical Co., Ltd.

Continuous 10000kg/H WPG Aseptic Spray Dry Machine

Continuous 10000kg/H WPG Aseptic Spray Dry Machine


Technical flow chart

Continuous 10000kg/H WPG Aseptic Spray Dry Machine

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Continuous 10000kg/H WPG Aseptic Spray Dry Machine

Continuous 10000kg/H WPG Aseptic Spray Dry Machine

Attention to order
1. Feed Liquid name and property: solid contents (or water contents), viscosity, surface tension and PH value.
2. Dry powder density residual water contents allowed, particle size, and maximum temperature allowed.
3. Output: shift time daily.
4. Energy that can be supplied: steam pressure, proper electricity , fuel of coal, oil and natural gas.
5. Control requirement: whether or not the inlet and outlet temperatures should be controlled. Powder collection requirement: whether it's necessary to use cloth bag filter and the requirement of the environment of the exhausted gas.
6. Other special requirements.


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